handpieceCharlotte Foreman and Chris Moffatt explain the differences between dental handpieces.

Handpieces are the most frequently used device in restorative dentistry, but there can be a huge variation in quality, price, longevity and after-sales support depending on the supplier, brand and model of handpiece you choose. Good quality, well maintained handpieces can help your practice minimise unnecessary expenditure, and even prevent delayed appointments.

The modern handpiece market offers a wide range of choice and price: common brands include BA International, Kavo, NSK, W&H, while Dentsply Sirona and Bien Air are also names to look out for. This guide aims to help you understand the key types of handpiece, how they’re used, and what to look for when you buy.

Dental handpiece types – air turbine versus electrical

There are two systems for powering handpieces: air turbine and electrical. Air driven handpieces contain an air-driven spinning turbine to generate rotation, and are powered by compressed air. They can reach speeds of up to 400,000 rpm with a variable torque. Electric motor handpieces use an electric motor to drive the head and can be considered self-contained systems. Internal gearings allow them to run at a constant torque (consistent power) with speeds of up to 200,000 rpm.

Practices are increasingly using electric motors, particularly in Europe; they are quieter, often more cost effective and can be faster to use.

High speed handpieces

High speed handpieces (often referred to as ‘high speeds’) are used for rapid removal of enamel and tissue. They’re used to prepare cavities for restoration or crowns, remove tooth structure and create margins, and can cut through pretty much anything. They’re also used to section a tooth during surgery.

They’re one-piece units with a slight curve in appearance, and are much louder in use than slow speed handpieces. The head angulation can vary between handpieces. The only additional item used with high speeds is a bur: a rotary instrument with a friction grip (that works like a drill bit in a drill). We’ll come back to burs later.

Typically rotating at between 180,000 and 450,000 rpm, they incorporate water spray as a coolant due to the large amount of heat that they would otherwise produce. Cooling the tooth helps prevent overheating of the pulp. Water delivery can be ‘multi-port’ (three or four spray points) or a single port. A multi-port jet allows for a higher cutting rate.

There are several head sizes available from (9.8mm x 8.5mm) to full-size (14.5mm x 13mm). Most manufacturers offer different models with a large and small head design. Smaller heads improve visibility and access, so are particularly useful for posterior work and with children. Larger heads tend to produce more torque and cutting power, which speeds up tooth preparation.

Slow speed handpieces and attachments

Slow speed dental handpieces are used for removal of soft decay, finishing cavity preparation, polishing, trimming and prophy work. Referred to as ‘slow speeds’, they operate with an inbuilt motor at a typical speed of up to 80,000 rpm. They’re used with attachments that perform different functions:

  • Straight attachments connect to the motor base and are used for extraoral (out of the mouth) procedures such as trimming dentures
  • Contra-angle attachments (‘contra-angles’) such as the BA 101 use latch-type or friction grip burs. They can be used for intraoral or extraoral procedures to remove decay, polish amalgam restorations, refine cavity preparation, adjust crowns and bridges and adjust dentures. Burs vibrate less with contra-angle handpieces so they tend to be used for finer work
  • Prophylaxis angle attachments (‘prophy angles’) are used to hold a prophy cup and bristle brush as part of cleaning and polishing procedures. They can be made from disposable plastic or reusable metal.

Burs

Burs are the part that drills into the teeth – interchangeable, friction grip rotary instruments that are secured to the head of the handpiece using a lever chuck, push-button chuck or conventional chuck. The current standard is push-button systems that don’t require a tool for changing the bur.

There are a range of different burs of different shapes, sizes and materials, and they’re used for different purposes. Typically, they are constructed from diamond, steel or carbide.

Diamond burs tend to be used with high speed handpieces to grind away harder surfaces such as enamel. They have a relatively short lifespan.

Tungsten carbide is a hard material that’s much tougher than steel. Cuts in the head make them longer lasting and very effective as there’s little debris build up, and they stay sharp for a longer time than steel. They’re typically used to cut tooth structure rather than grind like diamond burs.

Steel burs are a low cost solution that are softer and more flexible than tungsten carbide burs. They blunt faster than carbide, but are more resistant to breaking.

The tip of the bur can be a wide variety of shapes: round burs and pear burs are used for cavity preparation and creating access points and undercuts. Cross-cut burs have cuts in the blade to prevent debris build up, and are used for sectioning and shaping teeth. Finishing burs are used for finishing restorations and shaping soft tissues.

Two numbering systems are used to help identify burs: the ISO system labels burs with a 15 digit code that identifies the bur type, shank type, length, head shape, grit (coarse versus fine) and maximum head diameter. The US system is normally used for carbide burs and is a one to four digit number.

Connectors

Connectors (or ‘couplers’) attach the handpiece to the dental unit tubing to delivery water and air to the handpiece. The most common connections are Borden (two hole) and Midwest (four hole). A Bordon connection has one large hole to provide air allowing the turbine to spin, and a smaller hole for cooling water. A Midwest fitting (used more often in Europe and the US) has two large air holes to allow air in and out (exhaust), a cooling water hole, and a chip air hole (this directs air onto the cutting surface to help cool the tooth, disperse the water spray and clear debris). It’s possible to convert between two hole and four hole connectors.

Many manufacturers have their own uniquely designed couplers, so it’s important to ensure that you’re purchasing a handpiece with the right fitting.

Lights

Whilst the dentist will be using external lighting, many handpieces now come with an integrated light to help provide light intraorally. Typically, halogen or LED lights are used. LED lights are normally preferred due to their longer working life, more intense light and lower heat production.

Noise

A noisy handpiece can be off-putting to patients. Air handpieces are much louder than electric handpieces, due to the sound of the compressed air. In addition, electric handpieces generate less vibration than air turbines.

Materials

Manufacturers often differentiate their products through superior materials. Look for ceramic bearings (hard wearing), titanium bodies (stronger and more durable) and special ‘smart’ coatings for increased grip.

Specialist handpieces

Specialist handpieces are available for endodontic and surgical procedures.

Budget

Budget can be a big part of the purchase decision, but it shouldn’t be the deciding factor. It’s important to think about the lifetime value of the handpiece rather than the initial cost; handpiece repairs can be one of the biggest day to day costs of running a surgery. Kent Express offers a wide range of handpieces that are suitable for every budget, together with finance options to help spread the cost.

Country of origin

It’s generally considered that manufacturers in Japan, Germany, Switzerland, Austria and Italy are preferred.

Warranty

Manufacturers often provide warranties, typically of 12 months, 18 months or 24 months on their handpieces. It’s worth considering how these could help save your practice money in the long run should problems arise.

Handpiece care and lubrication

It’s important to take care of your handpieces and we have a fantastic range of maintenance and sterilisation equipment to help make it easier for you. W&H’s Assistina 301 Plus is a specialist lubricating system with a built-in filter. All handpieces need lubricating with handpiece oil to keep them working smoothly and efficiently.

In partnership with BA International, Kent Express provides a trouble-free, efficient dental handpiece repair service using accredited technicians and your choice of either OEM or BA parts. Laser marking and a 24 hour turnaround service are also available, along with free technical advice. Repairs are warranted, and postage is free when you request our pre-paid repair envelope.


Contact BA International on 01604 721722 for a free quotation.

Kent Express is able to provide more information and advice on selecting and purchasing handpieces. Our handpiece specialist, Jack Marchant, can be reached direct on 01634 878759 or by email at [email protected].

Charlotte Foreman is marketing executive and Chris Moffatt is marketing manager at Kent Express Dental Supplies.